Sensors

How to Diagnose a Throttle Position Sensor

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What is a Throttle Position Sensor?

The Throttle Position Sensor (TPS) tells your car’s computer how far you are pressing the gas pedal. The car’s throttle is an opening to the engine that opens or closes based on how much air the engine needs. The more you step on the gas pedal, the more air an engine needs to breath in, and therefore the throttle opens accordingly. The TPS sensor reads the position of the throttle to help determine the amount of fuel that needs to be delivered to the engine.

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What happens if the sensor is defective?

There are numerous issues that can result from a defective TPS. These symptoms can range from rolling-idle, engine stalling, a no-start condition, rich (heavy fuel) or lean (low amounts of fuel) conditions, higher than normal emissions, erratic acceleration, to poor shifting performance in an automatic transmission.

 

How much does the sensor cost?

Sensors range from several hundred dollars to $27.30 on Amazon. You can check for pricing on other online parts stores like Auto Parts Warehouse.

 

How the Sensor Works:

A TPS is a simple electronic device called a potentiometer. To better understand how to diagnose a TPS, we need to learn how a potentiometer works. A potentiometer is a variable resistor connected to a dial, and it provides a voltage value based on the position of the dial. The image below shows a basic drawing of a potentiometer.

 

potentiometer_diagram

As seen above, a potentiometer has three connections.

Connection A: Voltage Reference

In your car, this is typically 5 volts. When a car’s computer is expecting a signal from a sensor, it has to know the range (maximum and minimum). Close to 0 volts is normally the minimum, and 5 volts is typically the maximum. As an example, when a car’s computer reads 2.5 volts from the TPS, it may mean the throttle is opened by 50% (your foot is pushing the pedal half-way down). This would also mean that close to 0 volts would mean the throttle is not opened, and at near 5 volts the throttle is wide-open.

Connection W: Signal

This is a “short-cut” for electricity to flow. Electricity is lazy, and it will always take the path of least resistance. Instead of electricity flowing all the way around the rest of the resistor, it finds a short-cut through Connection B. This is the signal to the computer. This a voltage signal that varies due to the amount of resistance involved. The more the resistance (the more the dial turns clock-wise in the picture above) in the path of electricity, the more voltage is consumed, and therefore voltage is less.

Connection B: Ground

In order for any circuit to work, there must be a ground source. This completes the path for the electrical current to flow.

 

How to Diagnose a Throttle Position Sensor with a Multimeter

Using a multimeter one of the best ways to determine if a TPS is defective, and even a inexpensive multimeter will do.

1) Locate the TPS on your vehicle. Since the TPS by definition is monitoring the throttles position, it’s located on the throttle body.

Throttle-Body

throttle body and tps location

The image below shows a red arrow pointing to the TPS.

throttle position sensor

For demonstration purposes only, I’ve removed the intake runner so you can see how the throttle body operates. This understanding will help when diagnosing the sensor.

a) There is a mechanical link from the vehicles gas pedal to the throttle body (note that newer cars are “drive-by-wire” and have no mechanical connection).

throttle body linkage

b) There is a “bar” that runs from the linkage, attaches to the butterfly-plate (the circular disk that acts as a door for air to come into the engine), and finally attaches to the TPS.

bar between linkage and throttle position sensor

c) At closed throttle (the gas pedal is not pressed), the butterfly-plate is fully closed.

Throttle fully closed

d) At Wide Open Throttle (WOT) (the gas pedal is pressed to the floor), the butterfly-plate is fully open, allowing maximum air to come into the engine. While moving the butterfly-plate, the TPS is rotating internally.

Throttle fully opened

 

2) The next step is to ensure the sensor has the power is needs to operate. To do so, start by disconnect the wiring harness plug from the sensor. There will be a tab that is pressed or pulled up to release the plug from the sensor.

Removing plug on throttle position sensor

Connect the ground (black) lead of the multimeter to the ground (-, black) terminal of the battery, and set the multimeter to Volts DC.

Ground wire on sensor

Ground at battery

a) Start by measuring on one side of the three-wire plug. Turn the key to the ON position, but do not try to start the car. One wire should read close to 0 volts (or zero volts). This is typically one of the wires on the far-left or far-right of the plug.

Voltmeter Ground

b) Measure the middle connection, which is typically the signal wire. This should also read close to 0 volts.

Voltmeter signal wire

c) Measure the final connection, which should be 5 volts and is our reference voltage. If you do not read 5 volts here, there is an issue with the sensor receiving power, and there is a potential short wire upstream from the plugIf this is the case, follow the wire to see if there is any physical damage.

Voltmeter five volt reference

It’s important to note that as long as you have 5 volts on one connection, and close to 0 volts on the other two, that your wires are OK. Know that the signal wire is commonly the middle connection, and note where the 5 volts and ground connections are.

 

3) Reconnect the wiring-harness connector and back-probe the sensor on signal and ground. If you are unsure how to back-probe a sensor, check out how to here.

Back probed throttle position sensor

 

4) Connect the positive (red) multimeter cable to the signal wire (the middle connection), and the ground (black) multimeter cable to the ground wire (depending on orientation of Step 2). Set or leave the multimeter on Volts DC.

Complete back probe of TPS

 

5) With the connections thus far, we should have about 0.9 volts on the multimeter. Exact readings will vary on make and model.

 

6) Rotate the throttle body linkage and notice the change in voltage. If you are uncomfortable with rotating the linkage, that is not a problem. Simply rotate the multimeter on the windshield so you can see the readings from within the car and step on the gas pedal. It’s the same thing.

 

7) If the TPS is operating correctly, there should be a smooth transition from base voltage (in my case around 0.9 volts) to maximum voltage (approximately 4.47 volts). Rotate the linkage or press the gas pedal slowly, and look for voltage “spikes”. A spike would be a sudden and drastic change either to a high or low voltage.

For example, if you are half-way through pressing on the gas pedal and are reading about 2.5 volts, when a sudden spike goes to 4+ volts, or less than 1 volt, this would signal a faulty TPS sensor.

Here’s why: TPS sensors physically get worn out. If you see a section of the TPS that spikes each time you pass it (either on the way up or back down), there is a break in the connection because the physical resistive component has been worn away. This voltage spike is sent to the vehicles computer, and the computer processes the information as a sudden pressing of the gas pedal, or the sudden release of the gas pedal.

Reference the video below to see how a good TPS behaves.


How to Test a Throttle Position Sensor (TPS) – Part 7

If the TPS sensor is faulty, it’s not hard to replace. Typically, there are just two bolts that hold it on. Simply remove the wiring harness plug, the two bolts, the sensor, and replace.

 

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